Part 16: Preliminary Mechanical Work in La Junta, CO

20210913

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The Trip

Our maintenance and painting action had been planned for weeks and we were happy that we were in position to begin as scheduled. Since our arrival was on Sunday afternoon, we camped in Rob's parking lot so we were on-site at the start of business the following day. For good or bad, we have spent many nights in this parking lot over the years and were very comfortable with the situation.

The Photos

The photos below are what we saw.


Rob arrived promptly at 0730 and after a short driveway rodeo of re-positioning vehicles, we ready to enter the shop. In the photo above is a newly-refurbished U1550 expedition SUV that will be going up for sale soon. Contact Rob at Terry Lee Enterprises if interested. This is a one-of-a-kind vehicle with all deluxe options.

Thor was put up on the lift rack for a fluid service. Differential oil, transfer case and transmission fluids were changed.

The primary objective of this shop visit was a paint job. Mirrors were removed and before the painting process could start, plenty of prep work was needed. Several dents needed to be removed and rust spots needed to be addressed.

The spare tire was lowered to allow access to the hood area. Windshield wipers were removed.

Thor captured many insects on our travels around America. A close encounter with the steam washer was required to remove all the bug guts from the paint.

The cab was tilted to allow access to the motor and a careful inspection was begun. Rob's sharp eye spotted a coolant seep coming from the junction between the head and the block. Not good. This will require additional investigation as the preliminary diagnosis is a bad or loose head gasket.

Rob's assistant, Antonio, rapidly removed the large crease in the top of the cab and corner of the passenger's door. The wound was covered in an epoxy filler (Antonio described it as "super Bondo") and the area was covered with primer.

The pressure washing removed the evidence of the head seep, but both Rob and I saw it. No question it is real, particularly when combined with my observation of white smoke present upon starting the motor after sitting a day or so. The white smoke was likely due to coolant that had seeped into the cylinder.

The underside of the cab is a mass of air lines for the various controls.

The opposite side of the motor hosts the turbocharger.

This photo shows the cab lift hydraulic cylinder and power steering plumbing.

Several rust spots on the top of the cab were visible when the cab was tilted into maintenance position.

The two rust spots were present on the cab when I purchased the truck in 2010. We have been trying to get the paint done ever since and a comedy of complications prevented completion until now.

A significant rust spot on the passenger door was sanded down to bare metal.

The grill was removed to allow access to the up-front portion of the truck.

The doors were removed as was the rubber door seal.

The door will get "special attention".

The windshield had major cracks and was slated to be removed as part of the painting.


Many more actions remain as part of the painting process, but we will not be present for these actions. Our plan is to travel to the Colorado Springs area to visit my niece and her husband.


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Photos and Text Copyright Bill Caid 2021. All rights reserved.
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